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Double Block & Bleed

Introduction

A Double Block & Bleed is a specialized valve solution designed to provide maximum isolation and safe pressure venting in critical systems. It combines two isolation valves and a bleed valve into a single, compact unit, allowing users to safely depressurize and drain trapped fluids or gases between the two isolation points. This valve is engineered for high-performance applications, offering a reliable and leak-tight sealing mechanism.

These valves are essential in industries where high-pressure, high-temperature, or hazardous fluid systems require safe and efficient isolation and venting. With robust construction from corrosion-resistant materials such as stainless steel or alloy steel, the Double Block & Bleed Valve is ideal for applications in oil and gas pipelines, chemical processing, power generation, and marine systems.

Applications

Double Block & Bleed Valve is trusted across various industries for its precision, durability, and reliability. Explore its wide-ranging applications below:

Oil & Gas Industry icon

Oil & Gas Industry

The Double Block & Bleed Valve ensures safe isolation and controlled pressure venting in high-pressure pipelines and offshore platforms, enhancing safety and operational efficiency.

Chemical Processing Industry icon

Chemical Processing Industry

Used in chemical plants for handling hazardous fluids, the Double Block & Bleed Valve provides secure isolation and safe venting, reducing the risk of leaks and contamination.

Power Generation Industry icon

Power Generation Industry

In power plants, the Double Block & Bleed Valve ensures secure isolation of steam or cooling water systems and allows safe depressurization during maintenance.

Petrochemical Industry icon

Petrochemical Industry

The Double Block & Bleed Valve is used in petrochemical facilities for isolating and venting pressurized fluids or gases, ensuring system integrity and worker safety.

Marine & Shipbuilding Industry icon

Marine & Shipbuilding Industry

In marine applications, the Double Block & Bleed Valve is critical for isolating and venting fluid and gas systems aboard ships, ensuring operational reliability and safety.

Design Features

Double Block & Bleed

Spring loaded floating seats maintain contact with the ball and provide tight shut off even at low pressure differential. Independent sealing of upstream and downstream sides facilities draining of fluid from the body cavity, and thus the double block and bleed operation.

Double Body Sealing

Double seal combination of O-ring and spiral wound gasket ensure perfect body joint sealing. YDB valves therefore meet or exceed the fugitive emission requirements across wide range of pressure and temperature applications.Valves are suitable for both above and underground installations

Fire Safe Design

In the event of fire, soft insert gets burnt and spring loaded seats ensure metal to metal sealing.

Multiple Stem Sealing

A triple sealing arrangement in stem area prevents leakage to atmosphere. It includes double sealing with O-ring and graphite seal at the top of stem housing. The blow out proof stem enables positive stem retention.

Technical Specifications

Within Given Tolerances By Closely Monitoring Critical Dimensions, Surface Finishes, Run Out, Sharp Edges Etc. After Referring And Meeting The Requirements As Per Drawing, Under Rigid Quality Controlled Procedures Approved To ISO 9001: 2015 Which Ensures Consistent Quality and High Performance Products.

Design & Testing Standards

  • YDB Valves are designed and manufactured as per ASME B 16.34, API 6D & BS 5351/BS EN ISO 17292. These standards cover pressure - Temperature ratings, minmum shell thickness, bore diameter for each size/ class.
  • Valve body and trim can be offered as per NACE MR 01-75 compliant.
  • Castings inspection as per MSS-SP 53, 54, 55, 59, 93 & 94
  • Actuator mounting pad on the valve as per ISO 5211
  • Other applicable standards:
  • - Valve Bore: API 6D
  • - Face to Face: ASME B 16.10/API 6D
  • - Flange dimensions: ASME B16.5/B16.47 / MSS SP 44
  • - Butt weld valve ends: ASME B 16.25/B 31.3/B 31.4/B 31.8
  • - Pressure tests: API 6D/API 6FA/BS EN 12266-1 & 2
  • - Fire safe test: API 607/ API 6FA/BS 6755 Part II/ BS EN ISO 10497
  • - Drain / Vent/ Bypass: MSS SP 46/API 6D

Material of Construction

FORGEDCAST
CARBON STEEL
ASTM A105ASTM A216 WCB/WCC
ASTM A350 LF2ASTM A352 LCB/LCC
ALLOY STEEL
ASM A350 LF3ASTM A352 LC3
ASTM A182 F5aASTM A217 C5
ASTM A182 F9ASTM A217 C12
ASTM A182 F11ASTM A217 WC6
ASTM A182 F22ASTM A217 WC9
ASTM A182 F91ASTM A217 C12A
AUSTENITIC STAINLESS STEEL
ASTM A182 F304/F304LASTM A351 CF8/CF3
ASTM A182 F316/F316LASTM A351 CF8M/CF3M
ASTM A182 F321ASTM A351 CF8C
ASTM A182 F347ASTM CK3MCUN
ASTM A182 F44 (6MO)A351 CN7M
ASTM A182 F20° (ALLOY 20)
FERRITIC-AUSTENITIC STAINLESS STEEL
ASTM A182 F51 - UNS S31803† (DUPLEX S.S.)A995* GR.4A/A351 CD3MN
ASTM A182 F53 - UNS S32750 (SUPER DUPLEX S.S.)A995* GR.5A/A351 CE3MN
ASTM A182 F55 - UNS S32760 (SUPER DUPLEX S.S.)A995* CD3MWCuN/A995 GR.6A
NICKEL ALLOY
INCONEL 825 - UNS N08825 ASTM B564 - N08825A484 CU5MCUC*
INCONEL 600 - UNS N06600 ASTM B564 - N06600A494 CY40*
INCONEL 625 - UNS N06625 ASTM B564 - N06625A494 CW6MC*
MONEL 400 - UNS N04400 ASTM B564 - N04400A494 M35-1
TITANIUM
ASTM B381 GR.F2ASTM B367 GR.C2
ASTM B381 GR.F3ASTM B367 GR.C3

Testing Capabilities

YDB Valve has the latest state-of-the-art testing facility available and are practically equipped to perform most stringent and variety of tests possible on Double Block & Bleed Valves. Few of them are:

  • HYDROSTATIC PRESSURE TEST
  • PNEUMATIC PRESSURE TEST
  • LOW PRESSURE NITROGEN GAS TEST
  • ANTISTATIC DEVICE TEST
  • CAVITY RELIEF TEST
  • FUGITIVE EMISSION TEST
  • CRYOGENIC TEST
  • TYPE-ACCEPTANCE TEST
  • HIGH PRESSURE NITROGEN/GAS TESTING
  • VACUUM TEST (HELIUM LEAK DETECTION)
  • SULPHIDE STRESS CRACKING (SSC) TEST
  • HYDROGEN INDUCED CRACKING (HIC) TEST

QUALITY CONTROL

YDB Valve goal of quality assurance is to improve development and test processes so that defects do not arise when the product is being developed.

Ultrasonic Test

Hardness Test

Dye Penetrant Test

Magnetic Particle Inspection

Radiography Test

Positive Material Identification

Dry Film Tickness

Wet Film Thickness

Fire Test

YDB VALVES have been designed to meet the requirements of API 607/ API 6FA/ BS 6755 - Part II./ BS EN ISO 10497.

Dimensional Detail

Valve with Gear

ASME CLASS 150

Full Bore Design - Flanged Ends 150

Size InchTypeABCDEFNMILWt kg
1/2"Floating88.960.535.015.09.62.015.741352088.5
3/4"Floating98.669.842.920.011.22.015.741352159.5
1"Floating10879.250.825.012.72.015.7416524012.0
1-1/2"Floating12798.673.238.015.92.015.7420029218.0
2"Floating15212192.050.017.52.019.0422534023.0
3"Floating190152.4127.075.022.32.019.0435040043.0
4"Floating230190.5157.2100.022.32.019.0845045083.0
6"Floating280241.3216.0150.023.92.022.28550640149.0
8"Trunnion345298.5270.0200.027.02.022.28-840440.0

Reduced Bore Design - Flanged Ends 150

Size InchTypeABCDEFNMILWt kg
3/4"x1 1/2"Floating98.669.842.915.011.22.015.7413521210.0
1x3/4"Floating108.079.250.820.012.72.015.7416522911.5
1-1/2"x1"Floating127.098.673.225.015.92.015.7420024716.0
2"x1-1/2"Floating152.0121.092.038.017.52.019.0422529622.0
3"x2"Floating190.0152.4127.050.022.32.019.0435035029.0
4"x3"Floating230.0190.5157.275.022.32.019.0845040050.0
6"x4"Floating280.0241.3216.0100.023.92.022.2855045498.0
8"x6"Floating245.0298.5270.0150.027.02.022.28-646160.0

ASME CLASS 300

Full Bore Design - Flanged Ends 300

Size InchTypeABCDEFNMILWt kg
1/2"Floating95.266.535.015.012.72.015.741352249.5
3/4"Floating117.082.642.920.014.32.019.0413523110.5
1"Floating124.088.950.825.015.92.019.0416524813.0
1-1/2"Floating155.0114.073.238.019.12.022.2420029822.0
2"Floating16512792.050.020.72.019.0822534828.0
3"Floating210.0168.3127.075.027.02.022.2835041252.0
4"Floating254.0200.0157.2100.030.22.022.28450477114.0
6"Trunnion320.0270.0216.0150.035.02.022.212550732320.0
8"Trunnion380.0330.0270.0200.039.72.025.412-892-

Reduced Bore Design - Flanged Ends 300

Size InchTypeABCDEFNMILWt kg
3/4"x1 1/2"Floating117.082.642.915.014.32.019.0413522811.5
1x3/4"Floating124.088.950.820.015.92.019.0416523513.0
1-1/2"x1"Floating155.0114.073.225.019.12.022.2420025618.0
2"x1-1/2"Floating165.0127.092.038.020.72.019.0822529827.0
3"x2"Floating210.0168.3127.050.027.02.022.2835036035.0
4"x3"Floating254.0200.0157.275.030.22.022.2845042060.0
6"x4"Floating320.0270.0216.0100.035.02.022.212550487130.0
8"x6"Trunnion380.0330.0270.0150.039.72.025.412-752354.0

ASME CLASS 600

Full Bore Design - Flanged Ends 600

Size InchTypeABCDEFNMILWt kg
1/2"Floating95.266.535.015.014.36.3515.7413522610.0
3/4"Floating117.082.642.920.015.96.3519.0415023411.0
1"Floating124.088.950.825.017.56.3519.0418025214.0
1-1/2"Floating155.0114.073.238.022.36.3522.2425032524.0
2"Floating165.0127.092.050.025.47.019.0828035631.0
3"Floating210.0168.3127.075.031.87.022.2835046557.0
4"Trunnion275.0216.0157.2100.038.17.025.48-700240.0
6"Trunnion355.0292.1216.0150.047.77.028.612-880420.0
8"Trunnion420.0349.2270.0200.055.67.031.812-1053670.0

Reduced Bore Design - Flanged Ends 600

Size InchTypeABCDEFNMILWt kg
3/4"x1 1/2"Floating117.082.642.915.015.96.3519.0415023013.0
1x3/4"Floating124.088.950.820.017.56.3519.0418023814.5
1-1/2"x1"Floating155.0114.073.225.022.37.022.2425026220.0
2"x1-1/2"Floating165.0127.092.038.025.47.019.0828033830.0
3"x2"Floating210.0168.3127.050.031.87.022.2835037140.0
4"x3"Floating275.0216.0157.275.038.17.025.48-48066.0
6"x4"Trunnion355.0292.1216.0100.047.77.028.612-730280.0
8"x6"Trunnion420.0349.2270.0150.055.67.031.812-910470.0

ASME CLASS 900

Full Bore Design - Flanged Ends 900

Size InchTypeABCDEFNMILWt kg
1/2"Floating121.082.635.015.022.36.3522.2416527613.0
3/4"Floating130.088.942.920.025.46.3522.2418028716.0
1"Floating149.0102.050.825.028.66.3525.4420033021.0
1-1/2"Floating178.0124.073.238.031.87.028.6430040046.0
2"Floating216.0165.092.050.038.17.025.4835046763.0
3"Trunnion240.0190.5127.075.038.17.025.48-650150.0
4"Trunnion292.0235.0157.2100.044.58.031.88-750315.0
6"Trunnion381.0317.5216.0150.055.68.031.812-980775.0
8"Trunnion470.0393.7270.0200.063.58.038.112-12001330.0

Reduced Bore Design - Flanged Ends 900

Size InchTypeABCDEFNMILWt kg
3/4"x1 1/2"Floating130.088.942.915.025.46.3522.2418028216.0
1x3/4"Floating149.0102.050.820.028.66.3525.4420029519.0
1-1/2"x1"Floating178.0124.073.225.031.87.028.6430034028.0
2"x1-1/2"Floating216.0165.092.038.038.17.025.4835041555.0
3"x2"Floating240.0190.5127.050.038.17.025.4835044575.0
4"x3"Trunnion292.0235.0157.275.044.58.031.88-665180.0
6"x4"Trunnion381.0317.5216.0100.055.68.031.812-775390.0
8"x6"Trunnion470.0393.7270.0200.063.58.038.112-1020870.0

ASME CLASS 1500

Full Bore Design - Flanged Ends 1500

Size InchTypeABCDEFNMILWt kg
1/2"Floating121.082.635.015.022.36.3522.2416527613.0
3/4"Floating130.088.942.920.025.46.3522.2418028716.0
1"Floating149.0102.050.825.028.66.3525.4420033021.0
1-1/2"Floating178.0124.073.238.031.87.028.6430040046.0
2"Floating216.0165.092.050.038.17.025.4835046763.0
3"Trunnion265.0203.2127.075.047.77.031.88-700170.0
4"Trunnion310.0241.3157.2100.054.08.035.08-830340.0
6"Trunnion395.0317.5216.0144.082.69.538.112-1090820.0
8"Trunnion485.0393.7270.0192.092.111.144.512-13501400.0

Reduced Bore Design - Flanged Ends 1500

Size InchTypeABCDEFNMILWt kg
3/4"x1 1/2"Floating130.088.942.915.025.46.3522.2418028216.0
1"x3/4"Floating149.0102.050.820.028.66.3525.4420029519.0
1-1/2"x1"Floating178.0124.073.225.031.87.028.6430034028.0
2"x1-1/2"Floating216.0165.092.038.038.17.025.4835041555.0
3"x2"Trunnion265.0203.2127.050.047.77.031.88-44580.0
4"x3"Trunnion310.0241.3157.275.054.08.035.08-740210.0
6"x4"Trunnion395.0317.5216.0100.082.69.538.112-900430.0
8"x6"Trunnion485.0393.7270.0150.092.111.144.512-1130940.0

ASME CLASS 2500

Full Bore Design - Flanged Ends 2500

Size InchTypeABCDEFNMILWt kg
1/2"Floating134.088.935.012.030.26.3522.2425029116.0
3/4"Floating140.095.242.916.031.86.3522.2425030019.0
1"Floating159.0108.050.822.035.06.3525.4430035021.0
1-1/2"Trunnion203.0156.073.232.044.57.031.8440056590.0
2"Trunnion235.0171.092.042.050.97.028.68450655150.0
3"Trunnion305.0228.6127.062.066.79.535.08-870340.0
4"Trunnion355.0273.0157.287.076.211.141.08-1000660.0
6"Trunnion485.0438.2216.0131.0108.012.754.012-13301390.0
8"Trunnion550.0438.2270.0179.0127.014.354.012-15002480.0

Reduced Bore Design - Flanged Ends 2500

Size InchTypeABCDEFNMILWt kg
3/4"x1 1/2"Floating140.095.242.914.031.86.3522.2425029419.0
1"x3/4"Floating159.0108.050.819.035.06.3525.4430031022.0
1-1/2"x1"Trunnion203.0156.073.224.044.57.031.8440037345.0
2"x1-1/2"Trunnion235.0171.092.038.050.97.028.68450580110.0
3"x2"Trunnion305.0228.6127.048.066.79.535.08-700210.0
4"x3"Trunnion355.0273.0157.274.076.211.141.08-900440.0
6"x4"Trunnion485.0438.2216.092.0108.012.754.012-1080800.0
8"x6"Trunnion550.0438.2270.0142.0127.014.354.012-14001750.0

Corrosion Protection and Painting

  • All castings are shot blasted and are subjected to dewatering oil coats. Carbon Steel valves are zinc phosphated and internally lacquered before final assembly.
  • Valves are thoroughly cleaned and primer coated with Epoxy Zinc Phosphate primer, followed by a final coat of Epoxy Blue shade applied in semi-gloss finish.
  • Valves are shipped in vapour corrosion inhibitor impregnated paper bags with desiccant pouches to prevent corrosion due to saline environment.
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YDB VALVES LLP

A pioneer manufacturer & supplier company having good experience in the designing and manufacturing of a new concept instrumentation Valves

CONTACT DETAILS

HEAD OFFICE

Y-21, Khan Real Industrial Estate, N. H. 08, Pelhar, Vasai Phata, Vasai East, Palghar - 401208. INDIA


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